tal film resistor Dale SMA4-10K-1 1 R18 4.7K, 1/4W, 5%, carbon film resistor Tageo 681K-Q 1 R21 33Q, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND DIODES: 4 D1, 2, 3,4 1A, 600V, 1N4007 diode Motorola 1N4007TR (or 1NS5061 as a substitute) 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola IN4001TR 1 D7 3A, 400V, BYV26C or BYTO3 400 fast recovery Gi BYV26C or MUR440 Motorola ultra Fast diode 6 D8,9,10,11 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR 12,13 IC's: 1 IC1 ML4830, Electronic Ballast Controller IC Micro ML4830CP Linear TRANSISTORS: 3 Ql, 2,3 3.3A, 400V, IRF720 power MOSFET IR IR720 MAGNETICS: 1 TI T1 Boost Inductor, 24/25, ImH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for mH +5% 1 T2 T2 Gate
itance = 15 pF at 4.0V, 1MHz April 2006 / A Page 1 TC1N4001 through TC1N4007 Series TAK CHEONG TAK CHEONG (R) SEM IC O N DU C TO R Ordering Information Device Package Quantity TC1N4001~TC1N4007 Bulk 1,000 TC1N4001~TC1N4007TB Tape and Ammo 5,000 TC1N4001~TC1N4007TR Tape and Reel 5,000 Others (...contact Tak Cheong sales representatives) Package Outline Package Case Outline D0-41 DO-41 DIM Millimeters Inches Min Max Min Max A 0.72 0.86 0.028 0.034 B 4.10 5.20 0.161 0.205 C 25.40 --- 1.000 --- D 2.04 2.71 0.080 0.107 Notes: 1. 2. All dimensions are within JEDEC standard DO-204AL. DO-41 polarity denoted by cathode band. April 2006 / A Page 2
arbon film resistor Yageo 681K-Q 1 R16 10K, 1/4W, 1%, metal film resistor. Dale SMA4-10K-1 1 R21 33Q, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND DIODES: 4 D1, 2,3,4 1A, 600V, 1N4007 diode Motorola 1N4007TR (or 1N5061 as a substitute} 2 D5, 6 TA, 50V (or more}, 1N4001 diodes Motorola 1N4001TR 1 D7 3A, 400V, BYV26C or BYTO3 400 fast recovery Gl BYV26C or MUR440 Motorola ultra Fast diode 5 D8, 9, 11, 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR 12,13 IC's: 1 ICI ML4831, Electronic Ballast Controller IC Micro ML4831CP Linear TRANSISTORS: 3. Q1,2,3 3.3A, 400V, IRF720 power MOSFET IR IR720 MAGNETICS: 1 71 T1 Boost inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 tums 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH +5% 1 72 T2 Gate
1K-Q 1 R16 10K, 1/4W, 1%, metal film resistor Dale 1 R21 33, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND SMA4-10K-1 DIODES: 4 D1, 2, 3, 4 1A, 600V, 1N4007 diode (or 1N5061 as a substitute) Motorola 1N4007TR 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola 1N4001TR 1 D7 3A, 400V, BYV26C or BYT03 400 fast recovery or MUR440 Motorola ultra Fast diode GI 5 D8, 9, 11, 12, 13 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR IC1 ML4831, Electronic Ballast Controller IC Micro Linear ML4831CP 3.3A, 400V, IRF720 power MOSFET IR BYV26C IC's: 1 TRANSISTORS: 3 Q1, 2, 3 IR720 Magnetics: 1 T1 T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH 5% 1 T2 T2 Gate Drive Xfmr, LPRI = 3mH, C
4.7K, 1/4W, 5%, carbon film resistor Tageo 681K-Q 1 R21 33, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND SMA4-10K-1 DIODES: 4 D1, 2, 3, 4 1A, 600V, 1N4007 diode (or 1N5061 as a substitute) Motorola 1N4007TR 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola 1N4001TR 1 D7 3A, 400V, BYV26C or BYT03 400 fast recovery or MUR440 Motorola ultra Fast diode GI 6 D8, 9, 10, 11 12, 13 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR IC1 ML4830, Electronic Ballast Controller IC Micro Linear ML4830CP 3.3A, 400V, IRF720 power MOSFET IR BYV26C IC's: 1 TRANSISTORS: 3 Q1, 2, 3 IR720 MAGNETICS: 1 T1 T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH 5% 1 T2 T2 Gate Drive Xfmr, LPRI = 3mH
10K-1 1 R18 4.7K, 1/4W, 5%, carbon film resistor Tageo 681K-Q 1 R21 33, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND DIODES: 4 D1, 2, 3, 4 1A, 600V, 1N4007 diode (or 1N5061 as a substitute) Motorola 1N4007TR 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola 1N4001TR 1 D7 3A, 400V, BYV26C or BYT03 400 fast recovery or MUR440 Motorola ultra Fast diode GI 6 D8, 9, 10, 11 12, 13 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR IC1 ML4830, Electronic Ballast Controller IC Micro Linear ML4830CP 3.3A, 400V, IRF720 power MOSFET IR BYV26C IC's: 1 TRANSISTORS: 3 Q1, 2, 3 IR720 MAGNETICS: 1 T1 T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH 5% 1 T2 T2 Gate Drive Xfmr, LPRI = 3mH
carbon film resistor Yageo 681K-Q 1 R16 10K, 1/4W, 1%, metal film resistor Dale SMA4-10K-1 1 R21 33Q, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND DIODES: 4 D1, 2,3,4 1A, 600V, 1N4007 diode Motorola 1N4007TR (or 1N5061 as a substitute) 2 D5,6 1A, 50V (or more), TN4001 diodes Motorola 1N4001TR 1 D7 3A, 400V, BYV26C or BYTO3 400 fast recovery GI BYV26C or MUR440 Motorola ultra Fast diode 5 D8,9,11, 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR 12, 13 IC's: 1 C1 ML4831, Electronic Ballast Controtler IC Micro ML4831CP Linear TRANSISTORS: 3 Qt, 2,3 3.3A, 400V, IRF720 power MOSFET IR IR720 MAGNETICS: 1 T1 T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: ard 195 turns 25AWG magnet wire, start pin #1, end pin #4 4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH +5% 1 T2 T2
1K-Q 1 R16 10K, 1/4W, 1%, metal film resistor Dale 1 R21 33, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND SMA4-10K-1 DIODES: 4 D1, 2, 3, 4 1A, 600V, 1N4007 diode (or 1N5061 as a substitute) Motorola 1N4007TR 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola 1N4001TR 1 D7 3A, 400V, BYV26C or BYT03 400 fast recovery or MUR440 Motorola ultra Fast diode GI 5 D8, 9, 11, 12, 13 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR IC1 ML4831, Electronic Ballast Controller IC Micro Linear ML4831CP 3.3A, 400V, IRF720 power MOSFET IR BYV26C IC's: 1 TRANSISTORS: 3 Q1, 2, 3 IR720 MAGNETICS: 1 T1 T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH 5% 1 T2 T2 Gate Drive Xfmr, LPRI = 3mH, C
etal film resistor Dale SMA4-10K-1 1 R18 4.7K, 1/4W, 5%, carbon film resistor Tageo 681K-Q 1 R21 33Q, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND DIODES: 4 D1, 2,3,4 TA, 600V, 1N4007 diode Motorola 1N4007TR (or 1N5061 as a substitute) 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola JN4001TR 1 D7 3A, 400V, BYV26C or BYTO3 400 fast recovery Gl BYV26C or MUR440 Motorola ultra Fast diode 6 D8,9,10,11 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR 12, 13 IC's: 1 ICI ML4830, Electronic Ballast Controller IC Micro ML4830CP Linear TRANSISTORS: 3 QI, 2,3 3.3A, 400V, IRF720 power MOSFET IR IR720 MAGNETICS: 1 TI T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-1 2538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH +5% 1 T2 T2 G
dimming adjustment) Bourns 3386P-253-ND 1 R27 48.7K, 1/4W, 1%, metal film resistor Dale SMA4-48.7K-1 1 R28 41.2K, 1/4W, 1%, metal film resistor Dale SMA4-41.2K-1 SMA4-10K-1 DIODES: 4 D1, 2, 3, 4 1A, 600V, 1N4007 diode (or 1N5061 as a substitute) Motorola 1N4007TR 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola 1N4001TR 1 D7 3A, 400V, BYV26C or BYT03 fast recovery or MUR440 Motorola ultra fast diode GI 8 D8, 9, 10, 11 12, 13, 14, 15 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR IC1 ML4831, Electronic Ballast Controller IC Micro Linear ML4831CP 3.3A, 400V, IRF720 power MOSFET IR BYV26C IC's: 1 TRANSISTORS: 3 Q1, 2, 3 IRF720 MAGNETICS: 1 T1 T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH 5% 1 T2 T2 Gate Drive Xfmr, LPRI
D8 D5, D6 D7 D9, D11 - D13 D10 D14 1 A, 600 V, 1N4007 (or 1N5061) 1N4001, 1 A, 50 V (or more) BYV26C, 1 A, 600 V ultra fast 1N4148, 0.1 A, 75 V, signal 1N5245B, 15 V, .5 W, Zener 1N5818, 1.0 A, 30V Schottky Motorola Motorola GI Motorola Motorola Motorola 1N4007TR 1N4001TR BYV26C 1N4148TR 1N5245B 1N5818 1 TRANSISTORS U1 ML4833 Elec. Ballast Controller Micro Linear ML4833CP 3 HARDWARE Q1 - Q3 3 FUSES 1 2 MAGNETICS IRF820, 2.5A, 500V, power MOSFET TO-220 Heatsink Ref. F1 Ref. F1 1 1 T1 T2 1 1 1 INDUCTORS T3 T4 T5 2 L1, L2 1A fuse, 5x20mm miniature Fuse Clips, 5x20mm, PC Mount IR IRF820 Thermalloy 7173D Littelfuse F945-ND F058-ND Boost inductor, 8.0mH Premier Magnetics TDS-965 Gate Drive Xfmr, Lpri = 16mH (min) Premier Magnetics PMGD-04 not used - install jumpers from pin 10 to pin 4, and from pin 5 to pin 6 Inductor, LprI = 5.4mH Premier Magnetics TDS-892 not used EMI/RFI, 600mH, DC resistance = 0.45. Premium Magnetics SPE116A DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WI
% electrolytic Panasonic/ECE-A1EU331 C20 29 1 0.001F, 1000V, 10% ceramic capacitor AVX/SR251E334MAA C21 30 1 220F, 16V, 20% electrolytic Panasonic/ECE-A1CU221 C24 *31 1 4.7nF, 50V, 10% ceramic AVX/SR211C472KAA C25 32 5 1A, 600V (1N4007 or 1N5061) Motorola/1N4007TR D1-D4, D12 33 2 1A, 50V (or greater) Motorola/1N4001TR D5, D6 34 1 1A, 600V ultrafast GI/BYV26C D7 35 3 0.1A, 75V signal Motorola/1N4148TR D8, D11, D13 Capacitors Diodes REV. 1.0 10/25/2000 5 Application Note 52 220 VOLT ML4831 PARTS LIST (Continued) Item Qty Description Vendor/Parts Designation Diodes (Continued) 36 1 1A, 50V fast GI/1N4933 D9 37 1 15V, 1W 5% zener ITT/1N4744A D10 1 ML4831 Electronic Ballast Controller Micro Linear IC2 3 2.5 A, 500V power MOSFET IR/IRF820 Q1 - 3 2 EMI/RFI Common ModelInductor, 16.8mH (min) Coilcraft/E3495A L1 1 1A, 5 x 20 mm., miniature Littlefuse/F945-ND F1 PC mount clips 5 x 20 mm. Littlefuse/F058-ND ICs 38 Transistors 39 Inductors 40 Fuses 41 42 Hardware 43 3 Single TO-220 Heatsinks Aavid Eng./PB1ST
0K-1 1 R18 4.7K, 1/4W, 5%, carbon film resistor Tageo 681K-Q 1 R21 33y, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND DIODES: 4 D1, 2, 3, 4 1A, 600V, 1N4007 diode (or 1N5061 as a substitute) Motorola 1N4007TR 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola 1N4001TR 1 D7 3A, 400V, BYV26C or BYT03 400 fast recovery or MUR440 Motorola ultra Fast diode GI 6 D8, 9, 10, 11 12, 13 0.1A, 75V, 1N4148 signal diode Motorola 1N4148TR IC1 ML4830, Electronic Ballast Controller IC Micro Linear ML4830CP 3.3A, 400V, IRF720 power MOSFET IR BYV26C IC's: 1 TRANSISTORS: 3 Q1, 2, 3 IR720 MAGNETICS: 1 T1 T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 E24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH 5% 1 T2 T2 Gate Drive Xfmr, LPRI = 3mH
etal film resistor Dale SMA4-10K-1 1 R18 4.7K, 1/4W, 5%, carbon film resistor Tageo 681K-Q 1 R21 330, 1/4W, 5%, carbon film resistor Yageo 33-Q 1 R23 25K, pot (for dimming adjustment) Bourns 3386P-253-ND DIODES: 4 D1, 2,3,4 1A, 600V, 1N4007 diode Motorola 1N4007TR for 1N5061 as a substitute) 2 D5, 6 1A, 50V (or more), 1N4001 diodes Motorola IN4001TR 1 D7 3A, 400V, BYV26C or BYTO3 400 fast recovery = Gl BYV26C or MUR440 Motorola ultra Fast diode 6 D8, 9, 10, 11 0.1A, 75V, 1N4148 signal diode Motorola IN4148TR 12,13 IC's: 1 ICI ML4830, Electronic Ballast Controller IC Micro ML4830CP Linear TRANSISTORS: 3. Q1,2,3 3.3A, 400V, IRF720 power MOSFET IR IR720 MAGNETICS: 1 Tl T1 Boost Inductor, E24/25, 1mH, Custom Coils P/N 5039 or Coiltronics P/N CTX05-12538-1 24/25 core set, TDK PC40 material 8-pin vertical bobbin (Cosmo #4564-3-419), Wind as follows: 195 turns 25AWG magnet wire, start pin #1, end pin #4 1 layer mylar tape 14 turns 26AWG magnet wire, start pin #3, end pin #2 NOTE: Gap for 1mH 5% 1 72 T2
0% electrolytic Panasonic/ECE-A1EU331 C20 37 1 0.33F, 50V, 20% ceramic Not used AVX/SR251E334MAA C21 C23 38 1 220F, 16V, 20% electrolytic Panasonic/ECE-A1CU221 C24 39 1 4.7nF, 50V, 10% ceramic AVX/SR211C472KAA C25 40 5 1A, 600V (1N4007 or 1N5061) Motorola/1N4007TR D1 - 4, 15 41 2 1A, 50V Motorola/1N4001TR D5, 6 42 1 1A, 600V ultrafast GI/BYV26C D7 43 3 0.1A, 75V Motorola/1N4148TR D8, 11, 13 44 1 1A, 50V fast GI/1N4933 D9 45 1 15V, 1W 5% zener ITT/1N4744A D10 46 1 5.1V, 10% zener Motorola/1N5231 D16 47 1 Electronic Ballast Controller ML4831 IC1 48 1 Dual Comparator TI/TLC393 IC2 3 500V, 2.5 A power MOSFET IR/IRF820 Q1 - 3 2 EMI/RFI, 600H, DC res. = 0.45 Prem Magnetics/SPE116A L1, 2 1 1A, 5 x 20 mm., miniature Littlefuse/F945-ND F1 PC mount clips 5 x 20 mm. Littlefuse/F058-ND Diodes ICs Transistors 49 Inductors 50 Fuses 51 52 Hardware 53 3 TO-220 Heatsinks Aavid Eng./PB1ST-69 54 3 Mica Insulators Keystone/4673K-ND Note: Shading denotes those items that must be changed on the ML4831EVAL board for 27